Fireplace Mantel **UPDATE**

November 22, 2016  •  Leave a Comment

So Bunny asked if we could put a mantel above the fireplace. I am thinking, sure, why not. Here is what I've got.

The first thing was to figure out what it should look like and how to mount it on a very uneven, irregular wall. 

OK. So she wants something that looks like it was from one huge piece of lumber, rough cedar. I am thinking, make a box from 1" x 12" cedar. 

I decided to use a 2" x 6" for the ledger and 1/2" x 5 1/2" studs to secure it to the stone work. I really needed 7" but the only way to get those was to move up to 3/8" bolts and I don't own anything that will handle a 3/8" bit. 

I marked out there I wanted the bolts to be and drilled the holes. 

Checked to make sure the holes in the board and bolts line up.

I always put my name on everything I build and sometimes leave a note.

I have the ledger, now to add some supports.

I decided to use pocket holes to attach the supports to the ledger.

But, after thinking about it, I decided it wasn't enough. So I glued and then screwed from behind.

Now its time to hang the ledger, make it level, and secure. I also put Locktite on the bolt threads to make sure it didn't come loose. 

Now its time to start building the cedar box. I had to notch out a few spots so it would fit better against the stone. 

I cut all the angles at 45 degrees. The long sides I cut on the table saw. The short sides, I used my miter saw. I put the top, front, and bottom together and put it up to see how it fit. Then I measured the end caps and then cut them. 

The 45's turned out OK. In most cases you can't see a seam where the lumber comes together. It is super hard to make a perfect cut on an 8' long board with all the irregularities. Because we are using rough cedar, when seams do show, you take a hammer and tap on the edges to close the gap. That works most of the time. I cut the ends and attached them. 

 

Now its time for some stain. Under these lights, it looks a little darker than it will be when it has the polyurethane on it. 

I put three coats of flat, water based, poly on it. It fits on the ledger fairly snug so theres no need to secure it with anything else. 

**UPDATE**  Bunny couldn't wait to do her thing. Here it is. 

More later...


Comments

No comments posted.
Loading...

Archive
January (1) February March April May June July August September October November December (1)
January February March April May June July August September October November December
January February March April May June July August September October November December
January February March April May June July August September October November December
January February March April May June July August September October November December
January February March April May June July August September October November December
January February March April May June July August September October November December
January February March April May June July August September October November December